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How We Bale Hay by Hand


How we bale hay by hand

We don’t own a tractor, so we cut and bale our hay by hand. Last year, we stored it loose in several sheds and anywhere we could find a few square feet of dry storage space. This year, we have a hand baler.

A friend in Texas sent us a link to these plans (although the plans are rather vague) and Hubby set to work on it. The baler in the plans is for use in making a bale of pine straw, but it works just fine to bale our mixed-grass hay.

Our hayfield is about 10-12 acres, so obviously we are doing this a little at a time, and it took us most of the summer to get completely around the field. Hubby cuts the grass with our DR brush-mower. Once it’s dry - which takes about one day in our hot Oklahoma summers - I use a fan rake to rake it up in windrows.

Baling hay by hand

Is it necessary to bale this hand-cut hay? No, of course not. You can store loose hay in a dry place; it won't lose any nutritional value. The major drawback to storing it loose is, in our opinion, that it takes up a lot more space. Baling hay compresses it so it requires less space, and bales can be stacked more efficiently too. It's simply a matter of saving space.

Our homemade hay baler

So we (or rather, hubby) built this hand baler and we've been using it this year.

We've been using baling wire to wrap the bales because we had two rolls of it in the garage, left by the former property owner. The hand baler plans suggest using baling twine, which is much faster to set up. We bought a box of twine, opting for the lighter gauge and found out that the heaviest baling twine works better. The twine we bought tends to break when pulled tight around our hand-made bales.

So for now, we're using the baling wire we have on hand.

How we bale hay by hand

Here's how hubby sets up the baler to make a new bale.


On the back of the baler are two small nails, one on each side of the board that holds the plunger. The plans call for cup hooks instead of the nails, but that's what we had on hand and they work fine.

Tie a loop in the twine and attach it to the nails on the back, then over the top and into the interior of the baler. If you're using wire, loop one end of the wire around the nail.

Baling hay by hand

Inside the baler, the twine or wire is run between the eye on the bottom of the baler and the wooden board, just to hold it in place. It doesn't go through the eye, but instead it is in the space between the eye and the board. Once you finish tying up the bale, the wire/twine slips out when you remove the bale. It's quite ingenious.


You might be interested in this: How to Feed a Round Bale


So, first we string two wires or twine pieces from the nails in back, over the back of the baler and into the interior, and between the eyes and the board. Then the door of the baler is shut - held together with a hook and eye at the top and another set at the bottom - and the bottom ends of the twine or wire are fed out through the slits in the door.




Hay is added through the opening in the top. When full, the plunger is used to pack down the hay, then more is added, plunging after each addition. Finally, the end of the wire or twine is removed from the little nails on the back and laid across the top of the hay, then out through the slits in the front of the door. With the plunger depressed, the bale is tied up tightly by using the two ends of the twine or wire.

Our homemade hay baler

Release the plunger, open the door, and remove the bale of hay. It will slip right out if you set up the twine correctly. As I said before, ingenious!

Our homemade hay baler, how we bale hay by hand

How big are the handmade bales? My best guess is that they are about half the size of a regular small square bale. They're not compressed as tightly as a commercial bale, so they aren't exactly equivalent.

This will make storage and feeding so much easier. Yes, they are smaller than commercial square bales, but they take up much less space than loose hay and are easier to feed.

How we bale our hay by hand


We baled enough of our hand-cut hay from our 10-12 acre field to feed our goats and two horses over the winter. Your yield will vary depending on the size of your field, the type of grass you grow, and the amount of rainfall in your area.




Additional photos of the baler

These photos were taken about a year after making the baler, and you can see that the wood has weathered. I suggest storing the baler out of the weather so it will last longer.

Also, please excuse the junk pile behind the baler. I should have moved it to take the photos.

Homemade hay baler

How to bale hay by hand

Baling hay by hand with a homemade hay baler

My hubby agrees that the plans online are pretty vague, and he hopes these photos are helpful. Unfortunately there are no step-by-step directions for building the baler. The following links are the only and best "plans" I can find.

(Please notify me if links are broken.)

This website has directions to build a hand-powered leaf and hay baler. While this one is a different type - horizontal rather than vertical - the principle is the same, and some might appreciate the step-by-step building instructions.)

A Low-Cost Pine Straw Box Baler from the North Carolina Forest Service.

Both of these links are from the LSU College of Agriculture - Pine Straw Baler #1 and Pine Straw Baler plans #2.

Here's a video showing how to use the hand baler.


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Have grass? You can make hay! Here's how we did it.

How to bale hay without a tractor.



This post has been shared at some of my favorite blog hops.


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28 comments

  1. http://texaspinestraw.tamu.edu/baling.html is the link to the baler plans. For some reason, I'm having trouble getting the automatic link to work.
    Kathi

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  2. WoW that is amazing.

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  3. Bob B.6:59 AM

    How much hay are you getting per acre by hand? Bob B

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  4. Hi, Bob. That's a hard question to answer. We're getting as much as one would get by having it baled mechanically. The bales are smaller, but the total yield is the same, if you know what I mean. Since this year we had record rainfall in Oklahoma, the yield is much higher than in previous years. In the past we've only had round bales done, so it's kind of like comparing apples to oranges. I know that's kind of a non-answer. Sorry about that.
    Kathi

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  5. dennis b8:48 PM

    I've devised a system the past 3 years where I bag my clippings when I mow our large yard, dry them, then stuff them into trash bags to store in the barn. I had about 75 bags last year and this one to feed to my cattle. I like your design. Do you think it would work for grass clippings which are finer blades of grass than pasture hay?

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  6. Hi Dennis, thank you for stopping by. My husband says "give it a try." We think it might depend on what kind of grass it is, how long the clippings are, and how tight you can compact the bale. It's certainly worth a try, and if it doesn't work, you can still use trash bags. The baler was originally designed for baling pine straw, which is also short and straight, so it may very well work.

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  7. im looking to buy one of these but im having trouble finding any

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  8. Hey, Kathi--

    Over here in Western Massachusetts, I just cut my first acre by hand and came across your blog while I was researching how, exactly, I could turn all this loose hay into baled hay. Thank you for sharing this wonderful resource. I believe I can have this built next week!



    If you have any interest in removing even a little more machinery from the process, I really recommend using a scythe--not the kind you find in hardware stores. Those scythes will break your back and wear on your shoulders.



    I found out about http://www.scythesupply.com/ who sells handmade handles and Austrian hand-hammered blades. The thing weighs next to nothing, and now that I've had some practice, I am as fast as I ever was with a brush cutter.

    And it's quiet. And it doesn't run on gas. And it's pretty good, light exercise. We've had a lot of rain here this year, so I'm almost ready to take the second cutting. Thank you again for passing along your story and the information!

    Jason
    Pen and Plow Farm

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  9. Wayne in Maine6:38 AM

    My partner and I studied all the pictures and plans for the baler we could find, then sat down in the garage and built one in less than 4 hours. The only change we made was to put an attachment on the back so that we could secure the baler to the hitch of an ATV to make it easier to move around the field for baling. You could add large wheels and move it by hand I suppose. We have three fields of 35 acres total to do in eastern Maine. Wish us luck :>)

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  10. Good luck, Wayne!

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  11. I follow your blog for a long time and must tell you that your posts always prove to be of a high value and quality for readers. Keep it up.

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  12. Thanks so much for the pictures! Very inspirational. We only use a half dozen of so bales of grass hay a year for our goats, so my children and I should have no problem putting up enough from our own property for next winter.

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  13. We're doing our hay by hand this year, too (and we're using scythes from Scythesupply.com. GREAT tools!)

    My question is, "How do I know when the hay is dry enough to bale?"

    I know it's supposed to be a certain percentage moisture, but I have no idea on how to figure that one out.

    Anyone have a basic rule of thumb?

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  14. Pony, you didn't leave an email address so that I could write to you directly. I hope you come back and read the comments so you'll see this.

    We don't use a scientific method. We wait till it looks dry, doesn't smell or feel wet, and is still slightly green if possible. In an Oklahoma summer it usually just takes one day to dry it; that's how long the "big guys" wait here.

    You might have to turn it to dry all sides, especially if you live in a more humid climate. Happy haying!

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  15. Anonymous10:10 PM

    i got mine done in 3 hours works great,i use mine to bale grass cilpings thanks for the plans

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  16. Anonymous5:24 PM

    I love your answer to the amount of hay produced with this bailer.
    It reminds me of an old joke...
    A guy goes into a pizza parlour and the owner asks "how many pieces
    do you want your pizza cut in, 6 or 8"? The customer replies "6 I don't think I could eat 8"! We have
    apprx 2 acres we pasture/mow for goats and will be building this as soon as we can. Thanks for a wonderfull idea, it will save us a lot of money!

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  17. Anonymous8:28 PM

    Thank you for the excellent posts

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  18. Are you still Baling by hand? How is it going? About how many acres do you bale?

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  19. Hi Will. We've been in a serious drought for two years here and there hasn't been enough to cut. We have approximately 12 acres that we use for hay. Two years ago we fixed the holes in the fence and have let the horses in the field to graze it, but the goats still require hay, which is hard to find and expensive right now. Praying for a better year!

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  20. Anonymous4:49 PM

    I have roughly an acre of Bahia grass planted for hay. I had a neighbor cut the first growth, proceeded to flip the hay manually. (Mega chore single handed) Got the hay raked into rows and fluffed, here in Mississippi with 70-80% humidity and 90F days it took 3 days to dry. I then took 3 of us to load and truck the hay to a neighbors. I am sure this baler will work wonders.
    Recently I used a riding mower to mow a 10ft by 200ft section of the field and it produced 8 lawn bags stuffed with hay. Each bag should fill the box roughly half full once compressed, so I am spit balling an output of say 4 bales of hay.
    Hope this helps those trying to guess how much hay a field will produce. Locally growers are getting 10-12 600lb round bales from what appear to be 5-7 acre field. This is judged by my 4 acre home lot.

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  21. Great idea for doing it ourselves! We used to when we were much younger but now convenience is easier than hard work ;)Thanks for sharing this!

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  22. We did this same thing this year. We used an ice cooler and a packer/crate they weren't big and they were kind of small and sloppy however effective. This year out grass/hay didn't go to waste! Found this interesting if we build one ill link back here!

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  23. I need one of those hay ballers real bad. I love to decorate for Fall with hay bells but I have to go buy them myself.

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  24. I just wanted to say I'm so glad I found this post. I'm impressed! Qw have about almost 4 acres of pasture land and my sheep can never keep up so I have an acre field that I wanted to cut with my mower and use for hay after it dries. Thanks so much for sharing this!
    -Carole

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  25. You're welcome, Carole. It's hard work but it is possible!

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  26. Anonymous9:44 PM

    Is it hard work

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  27. Kathi at Oak Hill Homestead6:13 AM

    Yes, it's hard work, and the summer temperatures in Oklahoma often top 100 degrees, but you do what you have to do, right?

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  28. I'm closing comments on this post due to spammers. If you'd like to contact me, please use the email link at the top of the sidebar. Thanks!

    ReplyDelete
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